Horizontal Rectangular Autoclaves

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Horizontal Rectangular Autoclaves Specification

Type
Horizontal Rectangular

Chamber Size
1000 x 600 x 600 mm (customizable)

Outer Size
2100 x 1000 x 1300 mm

Door Type
Horizontal sliding/Manual or Automatic

Design Pressure
2.5 Bar

Working Pressure
1.2 Bar

Design Temperature
143C

Heat Uniform
1C throughout chamber

Net Weight
Approx. 800 kg

Recording Parameters
Temperature, pressure, time via printer or USB

Spraying Mode
Overhead, lateral, and bottom spraying

Outer Trolley
304 Stainless Steel, heavy duty removable type

Inner Trolley
304 Stainless Steel perforated, corrosion resistant

Spraying Piping
304 Stainless Steel spray nozzles

Steam
Saturated/boiler generated

Sterilizing Temperature
121C to 134C

Working Temperature
121C

Temperature Scope
105C to 134C

Valves
Automated ball valves for inlet & outlet

Control System
Microprocessor based digital controller with touch screen

Noise Level
<60 dB during operation

Electrical Supply
230 V/415 V, 50 Hz single/three phase

Chamber Finish
Electropolished inner chamber for hygiene

Exhaust System
Automatic vacuum exhaust with HEPA filter

Accessories
Spare gaskets, documentation kit, tool kit

Door Sealing
Silicon gasket (automatic inflation)

Testing Compliance
Meets ISO 13485, I.S. & CE guidelines

About Horizontal Rectangular Autoclaves

Offering horizontal rectangular autoclave:

Triple walled rectangular with full steam jacket and separate boiler, inner chamber and steam jacket are made up of heavy gauge S.S. Sheet with leak proof argon-arc welding. The sterilizer has single piece door made of stainless steel. Back plate and ring is also made of thick stainless steel sheet. Mounted on tubular steel frame with ground leveling screwed flanges. The outer jacket is wrapped with asbestos sheet or glass wool. Steam generator made of heavy stainless steel sheet. Plate is fitted with heating elements and low water level cutoff device. Front folding plate system provides for easy cleaning of the deposited scale on the elements. Fitted with water gauge glass for water level indication, water inlet and outlet valves. Pressure control switch.

Complete sterilizing cycle is controlled from one point with the help of multi port valve fitted at front top. Two speeds of steam exhaust are available, fast and slow. Easily readable jacket and chamber pressure on gauges mounted on the multi port valve. A moisture trap is fitted in the chamber discharge line to absorb the condensate automatically to prevent moistening of the subject matter to be sterilized.

- Automatic vacuum breaker is provided to break vacuum in case of formation of vacuum due to steam condensation.
- Sterilizing pressure: 1.2 to 1.5 kg per cm2(15 psi to 22psi).
- Power requirement: Suitable to operate on 440V volts, 3 ph, 50 Hz, AC supply size inside the chamber.

Advanced Sterilization Control

Equipped with a digital microprocessor controller and touch screen, this autoclave offers precise adjustments and automated monitoring. The programmable system ensures accurate temperature, pressure, and cycle times, optimizing sterilization and user safety. With parameter recording and data export, users benefit from complete traceability and compliance documentation.

Unmatched Hygiene and Safety

The electropolished inner chamber and HEPA-filtered exhaust system guarantee a hygienic environment, minimizing contamination risks. Sturdy 304 stainless steel trolleys and spray nozzles deliver robust performance and effortless cleaning. Automatic silicon gasket inflation ensures a secure seal for safe, reliable operation every cycle.

Flexible Design and Compliance

Available with horizontal sliding doors (manual or automatic), the autoclave accommodates various facility layouts. With customizable chamber sizes and compliance with ISO 13485, I.S., and CE, customers receive validated quality and the flexibility to match specific sterilization needs. Accessories like tool kits and spare gaskets support long-term usability.

FAQs of Horizontal Rectangular Autoclaves:

Q: How does the automatic silicon gasket door sealing work on this autoclave?

A: The autoclave features an automatic inflation silicon gasket that ensures a secure and uniform seal during each sterilization cycle. This mechanism enhances operational safety by preventing leaks, promoting chamber pressure integrity, and requires minimal manual intervention.

Q: What are the advantages of the microprocessor-based digital controller with a touch screen?

A: The microprocessor-based touch screen controller offers streamlined operation, precise parameter setting, real-time monitoring, and easy cycle customization. It also provides comprehensive data logging (temperature, pressure, time) through USB or printout, supporting traceability and compliance needs.

Q: When should spare gaskets and maintenance kits be used?

A: Spare gaskets and tool kits, included as accessories, should be used during routine maintenance or when wear and tear on the original seal is detected. Regular checks ensure reliability and extend the autoclaves operational life, maintaining safe chamber sealing and performance.

Q: Where can this autoclave be installed and used effectively?

A: This horizontal rectangular autoclave is suitable for hospitals, research institutions, pharmaceutical manufacturing units, and laboratories across India. Its customizable chamber size and flexible installation options accommodate a range of facility requirements.

Q: What is the process for sterilization and data recording in this autoclave?

A: Operating at temperatures from 121C to 134C, the autoclave uses saturated or boiler-generated steam, with uniform heat distribution (1C). During each cycle, it records temperature, pressure, and time, and users can access logs via USB or printer for compliance and quality assurance.

Q: How does the automatic vacuum exhaust with HEPA filter benefit usage?

A: The automatic vacuum exhaust, equipped with a HEPA filter, efficiently removes air and contaminants from the chamber, ensuring effective sterilization and minimizing airborne contamination risks. This feature upholds stringent hygiene standards, crucial for sensitive medical and lab environments.

Q: What noise level can be expected during operation, and why is this important?

A: The autoclave operates at an impressively low noise level (less than 60 dB), providing a quieter, less disruptive workplace environment. This is especially beneficial in clinical and laboratory settings where maintaining a calm atmosphere is essential.

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