Horizontal Autoclaves

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Horizontal Autoclaves Specification

Type
Automatic horizontal rectangular autoclave

Chamber Size
1100 x 500 x 500 mm (other sizes on request)

Outer Size
1530 x 610 x 910 mm (customizable options available)

Door Type
Horizontal sliding or radial arm locking door

Design Pressure
2.5 bar absolute

Working Pressure
1.2 2.2 bar

Design Temperature
Up to 140C

Heat Uniform
1C across chamber

Net Weight
Approx. 750 kg (varies by size)

Spraying Mode
Rotating spray arms for efficient steam circulation

Outer Trolley
Stainless steel, removable type

Inner Trolley
Stainless steel perforated type with guide rails

Spraying Piping
316L stainless steel spray pipes for uniform distribution

Sterilizing Temperature
121C standard, up to 134C for advanced cycles

Working Temperature
Up to 128C continuous

Temperature Scope
Room temperature to 134C

Valves
Driven by pneumatic or electric actuator, SS316

About Horizontal Autoclaves

Horizontal Autoclaves

Owing to our expertise in this domain, we are engaged in offering Horizontal Autoclaves. These autoclaves comprise triple walled cylindrical with full steam jacket and separate boiler. Heavy gauge stainless steel is used for making inner chamber and steam jacket with sheet with leak proof argon-arc welding. Manufactured using stainless steel, the sterilizer has single piece door. In addition to this, mounted on tubular steel frame with ground leveling screwed flanges, back plate and ring is also made of thick stainless steel sheet. The outer jacket is wrapped with asbestos sheet or glass wool and steam generator, which is made using heavy stainless steel sheet. Fitted with heating elements and low water level cutoff device, a plate is provided with these autoclaves. For easy cleaning of the deposited scale on the elements, front folding plate system is provided. Pressure control switch is fitted with water gauge glass for water level indication, water inlet and outlet valves.

With the help of multi-port valve, which is fitted at front top, complete sterilizing cycle is controlled from one point. Fast and slow speeds of steam exhaust are available. Mounted on the multi port valve, easily readable jacket and chamber pressure on gauges are available. To absorb the condensate automatically to prevent moistening of the subject matter to be sterilized, a moisture trap is fitted in the chamber discharge line. In order to break vacuum in case of formation of vacuum due to steam condensation, automatic vacuum breaker is provided.

Specifications:-

Sterilizing pressure: 1.2 to 1.5 kg/cm2 (15 psi to 22psi)
Power requirement: Suitable to operate on 440V, 3ph, 50Hz, ac supply.

Reliable Sterilization Technology

Purpose-built with a seamless SS316L chamber and advanced spray piping, this autoclave delivers consistent, reliable sterilization. Automated water supply, integrated drainage systems, and precise microprocessor controls ensure safe, efficient operation in demanding laboratory or production settings.

User-Friendly Digital Interface

The intuitive HMI with cycle selection, color touch display, and detailed error diagnostics enables operators to monitor, select, and troubleshoot cycles seamlessly. Cycle parameters and temperatures are easily programmable, supporting strict process control and traceability in compliance with ISO, CE, and GMP standards.

FAQs of Horizontal Autoclaves:

Q: How does the PLC-based microprocessor control system improve autoclave operation?

A: The PLC-based microprocessor control system provides precise regulation of sterilization cycles, continuous monitoring, and automated adjustment of parameters such as temperature and pressure. It also enhances user interaction through a color touch display, simplifying cycle selection, monitoring, and error diagnostics.

Q: What benefits do the horizontal sliding or radial arm locking doors provide?

A: Both door options ensure secure sealing during cycles, prevent steam leakage, and enhance operator safety. The mechanisms are designed for effortless opening and closing, supporting heavy-duty use and improving overall workflow efficiency.

Q: When should the autoclaves customizable size be considered?

A: Customizable chamber and outer sizes should be considered when specific user requirements demand processing of unusually large or specialized equipment. This flexibility allows facilities to optimize their sterilizing capacity and match space or throughput needs.

Q: Where is this autoclave ideally used?

A: This autoclave is well-suited for pharmaceutical manufacturing, research laboratories, hospitals, and industrial settings requiring rigorous sterilization. Its compliance with ISO 9001, CE, and GMP standards ensures suitability for regulated environments, especially across various locations in India.

Q: What is the process for loading and unloading materials?

A: Materials are placed on the removable stainless steel outer trolley, then transferred onto the inner perforated trolley with guide rails for optimal steam exposure. After the sterilization cycle, the trolleys facilitate safe removal, minimizing manual handling and potential contamination.

Q: How does the automated water supply and level sensor work?

A: The automated water supply, equipped with a level sensor, consistently maintains optimal water levels within the chamber. This feature ensures safe, uninterrupted operation and reduces the chances of cycle interruptions due to insufficient water.

Q: What advantages does the rotating spray arm sterilization provide?

A: The rotating spray arms with SS316L spray pipes guarantee uniform steam distribution throughout the chamber. This ensures every surface of the load receives consistent heat, resulting in reliable and reproducible sterilization outcomes every cycle.

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