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AUTOCLAVE (HORIZONTAL - DOUBLE WALLED)

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AUTOCLAVE (HORIZONTAL - DOUBLE WALLED) Specification

Power Source
Electric

Measurement Range
Up to 2.1 kg/cm (30 psi) Pressure

Frequency
50/60 Hz

Temperature Range
121C to 134C

Model No
HDA-78

Automation Grade
Semi-Automatic / Fully Automatic (as per model)

Feature
Highly Efficient

Core Components
Chamber, Heating Elements, Pressure Gauge, Safety Valve

Accuracy
100 %

Voltage
220V/230V AC

Capacity
78 Liters

Equipment Materials
Inner Chamber: Stainless Steel (SS 304/316), Outer Body: Mild Steel with Powder Coating / Stainless Steel

Type
Horizontal - Double Walled

Usage
Laboratory

Dimension (L*W*H)
1000 mm x 500 mm x 500 mm (varies with capacity)

Weight
Approx. 85-120 kg (depending on capacity)

About AUTOCLAVE (HORIZONTAL - DOUBLE WALLED)

APPLICATIONS :

Double walled Horizontal Autoclaves are most ideal for critical applications requiring assured and reliable total destruction of all living micro- organisms It is based on the principle that microbiological action of saturated steam at elevated temperature is rapid and through.

Autoclave Horizontal is low cost options for general sterilization ideal tool for Laboratories, Hospitals, Nursing Homes, Agricultural R&D labs etc, Pharmaceutical, Food & Beverage Industries and Institutions.

Suitable for Sterilizing hospital dressings, linen, rubber, plastic goods,surgical instruments, glasswares, utensils etc.

SALIENT FEATURES & CONSTRUCTION :

Double walled unit horizontally mounted on a sturdy, heavy M.S. duly painted or Stainless steel tubular stand.

Chamber & Boiler (Steam Generator) are constructed from S.S. 304 Grade.

Lid (single piece door) made of stainless steel tightened by Radial Locking System.

Sealing of Lid by Neoprene Rubber Gasket

Chamber Insulated by Mineral/Glass Wool to minimise the heat losses and is covered by polished stainless steel sheet.

Fitted with pressure gauge, safety valve and steam release valve.

Sterilizing Temperature up to 1340C.

Sterilizing pressure : 1.2 to 1.5 kg/cm2 (15 psi to 22psi)

Hydraulically Tested up to 40 psi.

These Autoclaves work on the principle of downward displacement of air which is the most economical method of obtaining sterilization

Fitted with separate valves for injecting the steam into the main chamber.

Fitted with Automatic Vacuum Breaker to break the vacuum in case of formation of vacuum due to steam condensation.

Fitted with Automatic Low Water Level Cut-off Device for Prevention of Heaters.

Fitted with Automatic Pressure Control Switch to economizes power consumption by reducing frequent opening of the steam release valve. It cuts off the power supply to heaters when the set pressure is achieved and re-energizes the heating elements when pressure falls below the set point.

Fitted with Dial thermometer to indicate the inner chamber temperature. Voltage: 220 Volts AC (50 Hz).

Advanced Safety and Control Systems

Equipped with a digital temperature controller, timer, automatic pressure release valve, and water level indicator, the HDA-78 model autoclave ensures safe sterilization processes. The automatic pressure release mechanism prevents over-pressurization, while the silicone gasket and radial locking system provide secure sealing. Users benefit from enhanced accuracy and operational peace of mind throughout the sterilization cycle.

Efficient Sterilization for Laboratory Applications

Designed for medical, pharmaceutical, and research lab environments, this horizontal double-walled autoclave offers rapid sterilization within 25-30 minutes. Its electric heating elements, stainless steel chamber, and 2-3 tray support facilitate high throughput workflows. The mirror-polished inner surface and glass wool insulation ensure optimal heat retention and hygienic operation.

Versatility and Robust Construction

The autoclave features a sturdy inner chamber made from SS 304/316 and an optional powder-coated mild steel or stainless steel outer body. With a capacity of 78 liters and customizable automation grades, it adapts well to varying operational needs. Its design facilitates use in ambient temperatures up to 40C, supporting a wide range of sterilization tasks with consistent performance.

FAQs of AUTOCLAVE (HORIZONTAL - DOUBLE WALLED):

Q: How does the horizontal double-walled autoclave operate for laboratory sterilization?

A: The autoclave uses electric heating elements to generate steam within a stainless steel chamber. Items placed on 2-3 trays undergo sterilization at temperatures between 121C and 134C, under a controlled pressure of 15-20 psi. The process is managed using a digital temperature controller with an integrated timer for precise cycle timing.

Q: What safety features are included in the Model HDA-78 autoclave?

A: Safety is prioritized through an automatic pressure release valve to prevent over-pressurization, a radial locking system with a silicone gasket to secure the lid, and a water level indicator to maintain optimal operation throughout each sterilization cycle.

Q: When should I use this autoclave, and for which applications is it suitable?

A: This autoclave is ideal for sterilizing laboratory glassware, instruments, and media in medical, pharmaceutical, and research laboratories. It should be used whenever sterile conditions are required, especially before laboratory experiments or clinical procedures.

Q: Where can the HDA-78 autoclave be installed for best performance?

A: It is best installed in well-ventilated laboratory environments where ambient temperatures do not exceed 40C. The units moderate dimensions allow placement on sturdy laboratory benches or floors, with easy access to electric power supply and drainage.

Q: What is the sterilization process and cycle time for this autoclave model?

A: After items are loaded, the chamber is sealed, and the cycle is initiated using the digital controller. The autoclave reaches the target temperature (121-134C) and pressure (15-20 psi), maintaining sterilization for 25-30 minutes. The process concludes with an automatic pressure release for safe unloading.

Q: How does the autoclaves design enhance efficiency and user benefits?

A: The double-walled, glass wool-insulated chamber retains heat efficiently, which shortens cycle times and minimizes energy usage. The mirror-polished chamber ensures easy cleaning and hygiene, while the intuitive controls and safety mechanisms improve user convenience and peace of mind.

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