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FERMENTER VESSEL

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FERMENTER VESSEL Specification

Capacity
Customizable (varies as per requirement)

Temperature Range
5C to 60C (repeated as specified)

Core Components
Vessel body, CIP/SIP system, agitator, inlet/outlet valves, sample ports

Power Source
Electric

Accuracy
100 %

Voltage
220240 V AC

Measurement Range
Dependent on vessel capacity

Frequency
50/60 Hz

Automation Grade
Semi-Automatic / Automatic (as specified)

Feature
Highly Efficient

Model No
FV-2024 Series

Equipment Materials
High-grade Stainless Steel (SS 316/304)

Type
Fermenter Vessel

Usage
Laboratory

Display Type
Digital

Dimension (L*W*H)
As per custom vessel specifications

Weight
Approx. 150-250 kg (depends on capacity)

About FERMENTER VESSEL

FERMENTER VESSEL

APPLICATIONS :

Fermenter Vessel made of stainless steel is ideal for doing fermentation in large volume.

Fermenter Vessel is low cost options for general Fermentation- ideal for R&D labs etc, Agriculture, Pharmaceutical, Food & Beverage Industries.

SALIENT FEATURES & CONSTRUCTION : -

Complete Assembly constructed from S. S. 304 Grade.

Heated through steam heating system by immersion type (ISI Marked) Heating Element.

Fitted with pressure gauge

Fitted with Pressure release valve disable at 17 psi pressure.

Provided with Inlet & Outlet for cold water.

Having opening lid on the top of vessel for easy cleaning.

Provided with in line filter for sterile in coming & out going air.

Inoculation pot & sampling pots are fitted with one pot fitted with Temperature Gauge.

Whole assembly is covered with steam jacket.

Steam jacket if fitted with safety valve.

Operating Voltage: 220 Volts AC (50 Hz)

Advanced Control and Automation

The FV-2024 Series is engineered for precise fermentative processes, integrating a PLC-based touch screen for real-time monitoring and control. Users can manage temperature, pH, dissolved oxygen, and agitation with accuracy, facilitating research and production efficiency. Automated CIP/SIP and highly efficient sensors reduce manual intervention, ensuring reproducibility and consistent results. This vessel supports both semi-automatic and automatic operation modes, adapting to diverse laboratory needs.

Robust Construction and Compliance

Manufactured from high-grade SS 316/304 stainless steel, the fermenter offers exceptional strength and corrosion resistance. The vessel is insulated with polyurethane foam to minimize heat loss and features safety mechanisms such as overpressure and over-temperature protection. Compliance with ASME and GMP standards assures quality and reliability for regulated environments. Custom inlet/outlet sizes and vessel capacities mean every installation can be tailored to user specifications.

FAQs of FERMENTER VESSEL:

Q: How does the built-in pH control system enhance fermentation accuracy?

A: The integrated digital pH meter continuously monitors and adjusts pH levels during the fermentation process, ensuring the optimal environment for microbial activity and improving yield consistency.

Q: What is the process for cleaning and sterilizing the fermenter vessel?

A: Cleaning and sterilization are fully automated through the CIP/SIP system, allowing efficient, hygienic interior maintenance without manual intervention, reducing contamination risk and ensuring compliance with cleanliness standards.

Q: When should the user adjust agitation speed and aeration for best results?

A: Agitation speed and air flow should be tailored to the growth phase of the microorganism; higher speeds and aeration rates are typically beneficial during active stages, which can be managed and adjusted through the control panel for optimal results.

Q: Where can this fermenter vessel be installed and used?

A: Designed for laboratory environments, the fermenter operates efficiently within a temperature range of 10C to 40C and non-condensing humidity conditions, making it ideal for research institutes, biotech labs, and pilot production setups.

Q: What are the primary benefits of the vessels polyurethane foam insulation?

A: The polyurethane foam layer provides excellent thermal insulation, minimizing heat loss and helping maintain stable fermentation temperatures, which is crucial for sensitive bioprocesses.

Q: How does the PLC-based control panel improve process management?

A: The advanced touch screen interface allows users to monitor and adjust key parameters in real time, automate control sequences, and record process data, leading to streamlined operation and minimized human error.

Q: What safety features are incorporated in the FV-2024 Series fermenter vessel?

A: The vessel includes overpressure protection, an over-temperature cut-off mechanism, and hygienic sampling ports to ensure safe, reliable operation and secure sample collection throughout the fermentation process.

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